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How To Remove Pulley From Alternator: How Would Income And Employment

Replace with Evosport pulley. The new chrome one protrudes forward the least and clears the alternator completely. I'll be replacing the stock pulley with a pulley from a replacement set of UDP's. For this time-saving procedure to work, both the removal and installation processes must first be considered. Thank you very much for your have been really helpful! You may have enough room to leave it in place, but I found it easier to remove it. Step 8 - Test the installation. How to remove pulley from alternator term df. If you have the right sized spanner then about 3 white knuckles tight (yes a really precise engineering measurement). This is a followup to my how to remove an alternator post. It spins the nut off so fast the pulley doesn't have time to start turning. Some people have proposed aluminum reinforcements to fix this, but I have had success by adding 3 or 4 plys of fiberglass fabric and polyester resin to reinforce this area.

I torqued mine by hand as best I could and followed up with a medium shot from the impact gun. Dave experienced this problem and had to cut the old chrome pulley completely off with his Dremel. I don't think that I'll have much trouble removing the v-belt pulley but I'm not sure how to install the replacement serpentine pulley. Pulley Installation Instructions. Remove the outer half of the pulley, and the fan belt will come off. To remove the alternator pulley, use a 1/2" Drive impact wrench to loosen the nut. 15) Peel back rubber boot on wire housing. Sometime thread locking. How to remove belt pulley from alternator. Thanks for all the advice. You *may* get lucky and get a strap wrench to work, but I sure couldn't....

You need a 10mm 12 point or tripple square bit like this: They are availabe at lots of places. How to remove clutch pulley from alternator. You may want to refer to the car owner's manual for your vehicle to determine how much torque to apply to the alternator pulley bolts. If it hasn't got a keyway the rotor will probably have a hex hole in the end of it for an allen key, put the pulley in a vice, ring spanner on nut, allen key in place, undo nut. 25) Fire up engine and check belts.

I used the frame rail to hold the 1/2" wrench solid while I loosened the pulley with the 17mm wrench by pulling it towards the front of the car: Instalation is the opposite of removal. How the heck do I get an allen key in there if I have a socket over it? I had the luxury of having a spare alternator on my bench to measure. If you just need to change the pulley, it can be done with the alternator still in the car, but some special tools are required.

Then you need to buy a seperate 12 point bit to hack up to fit inside the special spline tool. Thanks for the offer of help, but i'm a bit far away (plus now sorted). Make sure the key is off, then rotate the engine a full revolution and check the belt tension. Then, take the bolts and insert them into the holes. The lower bolt is a thru-bolt with a nut on the back side that must be restrained with a wrench while torquing. Can't get any easier than that! I could grind it down without any problem, but its ugly!

It is VERY important that you always make belt adjustments starting too loose, then slowly tighten up. 6) Loosen (do not remove) all the water and power steering pump pulley bolts. Step 3 - Remove Pulley Bolts. I have a hard time holding the belt up so the rear pulley half goes on straight, and keep bunging up spacers! Here is how I removed the pulley. In most cases, it will be located near the front of the engine area and close to the radiator fan. But I needed to get the alternator out, so . If you have any questions about the swap, post up on our youtube video and we will be there to answer. One quick zap and the pulley is off, same goes for installing. Personally I always use an air impact. The problem is that I can not even remove the new alternator central screw. This handy tool makes quick work to remove freewheeling/decoupling alternator & accessories pulleys on various NedCar, P2, and P3 cars.

Removing the second half of the pulley with the woodruff key slot facing up, will help keep the woodruff key in place. The new alternator has the same sized nut, but an allen hole in the end of the shaft. Securing the new pulley can be more difficult, because using an air gun in that application makes it difficult to judge whether sufficient tightening force has been applied. The one that was on the car is the worst -- without the washer that the PO put in it would chew the alternator to pieces. First, locate the alternator in your vehicle. Much easier this way. I have a Bosch alternator unit. If it has a keyway you hold the pulley in a vice and undo the nut. Oh, and don't grind away too much as you will need some of the hex part to hold it with a wrench: I probably should take some measurements so you can grind the appropriate amount away. I'm in the process of changing out my stock v-belt pulley system and replacing it with a serpentine belt kit.

Img src=>. NOTE: Many internal fan alternators use a self-locking nut that do not use a separate lock washer. A torx socket, 3/8inch Ratchet and a 24mm (or 15/16") spanner. Take the new alternator pulley and line up the bolt holes so that they are in line with the holes on the alternator. Note: When working with the drive belt, make sure your hands are clean. It is recommended that a protective glove and eyewear. Your hand pretty good if the fan is allowed to spin while removing the pulley. 16) Remove alternator from car and spin off retaining nut with impact gun and 24mm socket. Step 2: Applying the Tools. It is highly recommended to use the crank pulley puller to make easy work out of it! I don't have an impact gun.

I put anti-seize on these bolts as well as the alternator pulley nut. Or do I still need a strap to hold the pulley while I'm hitting it with a gun. The idiot electrician who installed it had dropped it and caused the pulley to be damaged but put it in the car anyway. Snap-On will sell you a single bit that you need for around $10. I understand there is a hex key on the shaft as well as a nut. 26) Go off and enjoy your new 8 ft-lb and 10 hp. The alternator pulley removal process in this case typically involves placing the specialized puller on the alternator and then turning it until the pulley comes off. It is important to get the length right as there isn't much clearance in the engine compartment between the pulley and the frame. Step 6 - Tighten Alternator Belt. The washer didn't even fit properly on the shaft! ) We got another alternator installed but this one is perfectly good except for the pulley. The tool needed for most other alternator pulley removal is a pneumatic or electric air gun.

The 8mm hex/breaker bar is really helpful here. You absolutely MUST start with the belt too loose, and remove shims 1-2 at a time until you are at the correct adjustment. Crank engine and observe battery voltage. I think you can get compact 90 degree impact guns that might work... Yeah, pulling the alternator probably would have saved me about 45 minutes of swearing. Dave wrote - I ordered another pulley..., so I have THREE now! Is there any other magical way of removing that nut? Any idea to remove it?

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