Rebuilding A Hydraulic Floor Jack : 19 Steps (With Pictures — Whitehouse’s Ads Rated “Four Pinocchios” By The Washington Post

But, this one is stuck very tightly. Therefore, force equals pressure multiplied by area. Thread the plunger into the base of the bottle jack unit. Rebuilding a hydraulic floor jack was much more difficult and a lot more work than I expected from information I had gathered before I began.

1. Bottle jack release valve
2. Hydraulic bottle jack release valve
3. Floor jack release valve assembly elections
4. Claims rated four pinocchio's say home
5. Claims rated four pinocchio's say nothing
6. Claims rated four pinocchio's say
7. Claims rated four pinocchio's say anything
8. Claims rated four pinocchio's say i love you

Bottle Jack Release Valve

Most ram nuts are hexagonal. The day may come when those videos are no longer available on the Internet. Use the new balls from the parts kit. An imported floor jack comparable in capacity to mine lists for around twice the cost of the parts kit I bought, sometimes even less than twice the cost of the parts kit.

Carefully start the screw plug with a screwdriver. I had to press down on the ram while it was positioned over the hole in the seal. Further, the correct parts kit may be impossible to get. It has some brown dried oil residue. It is good that I did. My vise did not have enough leverage to hold the bottle jack unit, so I bolted it upright into the jack frame and used the jack frame as my own long bar for leverage. Be aware that additional oil will pour out of the jack in coming steps. I used a couple of pieces of wood on the drill's base in order to achieve the desired distance between the chuck and the surface supporting the smooth end of the plunger. I applied some jack oil to the inside of the tank and wiped it with a clean paper towel. A seal too large in size makes the ram very difficult to install and to move. However, the design of some hydraulic jacks has an overload valve if maximum pressure is exceeded. Be certain the oil level is correct. That being said, manual, electric, and air jacks can also be used.

Hydraulic Bottle Jack Release Valve

I do not have the original instructions for this jack, so I do not know exactly what the recommended fill level is for it. The horizontal cylinder and piston allow the floor jack to operate with a low profile. At first I thought I might have a leak, but it was just the jack throwing off extra oil. The screw for the check valves is quite tight. I found quite a bit of dirt inside mine. You can enlarge images in your browser to see more detail, or save them in PDF and do the same.

Check the oil level to keep it at the desired level. I will discuss how tight to tighten the locking nut after treating how to install the spring assembly onto the plunger body. It began to leak down a little a few months ago. Therefore, the ram cylinder maintains the rising pressure. Step 11: Assemble the Plunger. It did not leak down that I could see. There is a very helpful link at the e-How page that takes you to a set of photos and some useful notes on critical stages for doing work on a low price imported hydraulic floor jack. There actually are no "O" rings or seals below the cylinder on this jack. Brake fluid makes the seals swell. I have a hard time doing that, no matter how much financial sense it might make, That seems like the waste of a good tool containing numerous carefully machined parts. Perform any necessary work.

Floor Jack Release Valve Assembly Elections

I ground a rough profile by sight. Then I returned the reservoir cap. Third photo--Unscrew the universal joint assembly for the release valve. The lift arm no longer rises when the handle is pumped up and down. Doing that will allow you to download a PDF of this Instructable for printing, or to view at any time later on your computer, assuming you wish to consult what I have done as a guide. The upper end of the universal joint is a piece of hex stock. Quantity: Add to cart. Bought With Products. Place the nut over the ram and begin turning it down as far as you can by hand. The blade on the screwdriver broke! Then I could wrestle the seal onto the ram the rest of the way. The rest was used for cleaning and flushing the bottle jack unit. Step 13: Check Valves and Safety Overload Valve.

Others vary between just covering the cylinder with oil to slightly below the fill hole. Step 4: Open the Jack Frame. A word of caution: Rebuilding this jack presented several challenges that seemed almost insurmountable at the occurrence of each. The other two parts at the right are the old seal I removed. Third photo--Clean the ram nut.

Classic jacks made in the USA are generally considered worth the expense and effort of a rebuild. I only did a little cosmetic damage to the nut. I chucked this tool in my small drill press. The jack's release valve was open. Get a funnel with a very narrow end. There are 19 separate parts in the kit, including a number of "O" rings. Even if the balls were not included in the kit, precision steel balls can be purchased at a bicycle shop in a series of sizes. I drilled a hole in the center of each of the metal plugs. Insert a magnetic tool and pull out the cone-shaped plug. Conclusions--I did not find any clearly damaged seals in my jack, other than cracks in an "O" ring on part of the release valve, but it was a non-critical part.

55mm), and 5/32 inch (3. RS35T18... Jacks & Lifting Equipment. Don't see what you need? I tried the largest screwdriver I had (3/8 inch wide blade) with a wrench on its square shank. First photo--I have a dental pick I can use to remove old seals. Match the new "O" ring from the parts kit to the old "O" ring. This is so I am less likely to lose parts, especially the steel balls. I first had to develop those in my mind. It has a vertical lifting ram with a support pad at the top.

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