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The Dual Shaft Agitator will handle a good majority viscous mixing applications. By End-use Vertical: - Adhesives & Coatings. If a crucial dispersion takes place early in the cycle when viscosity is still quite low, we might consider combining a single planetary blade with a high-speed disperser blade. All drives are independently controlled and offer a 10:1 variable speed ratio. With high-energy, high-shear agitators, it's easy to damage the fragile structure of a gel or the delicate microspheres in a syntactic foam product. Of minor liquids in 15 seconds. Typical Mixtures made in multi shaft mix tanks: - Cosmetics, high viscosity creams, lotions, ointments.

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Mold Release Agents. Typically, a Dual Shaft high viscosity Agitator or Triple Shaft Mixer is used in blending applications where more than one mixing action is needed. Planetary Disperser. As viscosity falls, the batch becomes more flowable. Each time they pass one another and the vessel sidewall, the sliding action of the helical, swept-back blades imparts substantial shear. The presence of such materials can open new possibilities in mixer specification. DPM 2 Gallon on Bench. P rominent manufacturers of high viscosity mixers are on the way of developing new technologies to increase the range of viscosities of fluids that can be mixed inside high viscosity mixers. Work with our process specialists to design, engineer, and fabricate a multi-shaft or planetary mixer to your exact process needs. Viscosity during this period exceeds 5 million cP. Home >> Multi Shaft Mixer. Elevating viscosity "artificially" intensifies shear and accelerates the mixing cycle. This is beneficial as it prolongs equipment life and prevents microbial growth in the equipment.

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Eliminates Flow Isolation. 1 Gallon Kneader Extruder. How much shear intensity is required? 9%, respectively, in South Asia & Oceania and Europe. • Multiple blade configurations. Mixing element: acc. High Viscosity Mixer Models we offer: - Dual Shaft or offset mount dual motion mixer – a Dual Shaft mixer uses a center mounted low speed shaft with an offset high speed shaft. Feel free to write us about product queries or ask for support anytime, we'd love to help. The mixer is equipped with a jacketed vessel as well as Teflon scrapers on the anchor agitator. It's important to specify the maximum viscosity of the mix materials during your process — and at key milestones during the mix cycle.

High Viscosity Multi Shaft Mixers Review

Ideal for medium to high viscosity applications, Hockmeyer's MUTLISHAFT features a highly efficient scrapper blade design that allows users to anticipate shorter production cycles with higher quality end results. Double Planetary Mixer (shown with high viscosity blades). Our most popular sizes for Laboratory Planetary Dispersers include 1 quart, half gallon, and 1-5 gallons. They mix highly viscous fluids by the laminar process. This due diligence is required to ensure the mixers truly can handle 24/7 operation in very large batch sizes. Phase 3, cooling and final raw material addition: The first step in this stage is to shut down the high shear mixer and reduce the disperser speed to 110 rpm to minimize energy input. Electrical components for safe or hazardous environments. The following summary of a polymer dispersion test provides a step-by-step look at a typical multi-shaft mixer application and a good indication of the flexibility possible with this type of mixer.

For example, materials over 20, 000 cP generally are considered inappropriate for a rotor/stator mixer. CGMP is vital for quality control of manufacturing plants as it entails proper design, monitoring, and control of manufacturing processes and procedures. The double planetary mixer (Figure 1) is designed to mix materials that are sticky and don't flow easily. Once the polymer has been broken down sufficiently, the rotor/stator is turned on to start the fine grinding, the batch reaches the target temperature and at this point, the rotor/stator is doing most of the high shear work; the saw-tooth disperser blade is mainly contributing to batch circulation. We eliminate this risk by mixing fragile materials with a low-energy agitator — and often by delaying their addition until high-shear operations have been completed. After the mixing/kneading cycle is complete, the screw is reversed and it transports the mixed materials from the mix zone out through a discharge die and on to further processing or packaging. All agitators are individually controlled, so the high-shear agitators will be idle during later phases in which viscosity is elevated. The low-speed blade feeds the high-speed blade by folding and blending the mass in the vessel and enhances product uniformity by scraping the walls. The blades continuously advance along the periphery of the vessel, removing material from the vessel wall and transporting it to the interior. Middle paddle mixer with angle to make the material up side and down, at the same time the high speed disc rotate at a high speed to disperse and shear the product. It allows you to adjust your testing on the fly — switching from one mixer design to another, evaluating various agitator combinations and speeds, etc.

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